Proudly manufactured in the UK

High-Quality
Corrugated Packaging

Caps Cases is one of the UK’s largest independent, multi-site manufacturers of corrugated cardboard packaging, with manufacturing facilities in…

  • Newmarket
  • Baillieston
  • Northampton
Independent, multi-site UK Manufacturer from concept to creation since 1982

Popular Services

Select a service you’re interested in to get started.

Frequently Asked Questions

Find quick answers about bespoke cardboard packaging, printing, design, fulfilment and delivery. Need help with a project? Request a quote and our team will be in touch.

Yes. We create bespoke corrugated cardboard packaging tailored to your product, packing process and delivery requirements. Our structural design team can adapt an existing box style or create a completely new solution from scratch.

We manufacture a wide range of corrugated packaging, including e-commerce and postal boxes, gift packaging, drinks packaging, food delivery boxes, subscription boxes, shelf-ready packaging, point-of-sale displays, archive storage, pallet boxes and die-cut cardboard boxes.

Yes. We offer high-quality digital printing directly onto corrugated cardboard, making it ideal for branded e-commerce boxes, retail packaging, promotional cartons and product packs. Digital print is flexible for smaller quantities, larger runs and artwork variations.

Yes. Our packaging design team can help develop the right structure, material and box style for your product. We use CAD software, create 3D packaging visuals and can produce samples in the correct material grade for testing and approval.

Yes. Samples can be produced so you can check the size, structure, material and fit around your product before production begins. This helps make sure the packaging performs as expected in packing, storage and transit.

Corrugated cardboard is a practical packaging choice because it is recyclable, renewable, reusable and biodegradable. We can also help with right-sized packaging to reduce excess board, void fill and unnecessary transport space.

Yes. We support value engineering for both new and existing packaging projects. This can include improving the structure, reducing unnecessary material, making the pack more efficient to store or ship, and helping it protect the product more effectively.

Quantities depend on the packaging format and specification. Our digital printing capability can support runs from a single box through to 50,000 boxes, while our team can advise on the most practical and cost-effective quantity for your project.

Yes. We can support assembly, kitting, repacking, point-of-sale display fulfilment, pick and pack, quality checks and dispatch preparation. It is a practical option for retail, promotional, e-commerce and branded packaging projects.

Yes. With manufacturing sites in Suffolk and Glasgow, we deliver corrugated packaging across the UK and can also arrange deliveries into mainland Europe through our transport partners. Booked-in and unbranded vehicle delivery options are available where needed.

The more detail you can share, the better. Useful information includes your product dimensions, estimated quantity, whether you need printing, your delivery location and any deadlines. Our team can then recommend the right packaging solution and provide a tailored quote.

1982

Caps Cases is established in Newmarket

Company established in a 5,000sq ft unit here in Newmarket with 6 employees, specialising in pads and divisions.

1985

Manufacturing area expands to 30,000sq ft

Turnover reaches £2 million. Caps Cases is now producing plain cases and large format pallet boxes.

1990

Turnover reaches £5 million

Manufacturing area increases to 40,000sq ft as production capability continues to grow.

1993

Caps Cases Glasgow factory opens

Solid board and corrugated dividers are now being provided as the business expands its offering.

1997

Sales pass £7 million

Production space increases to 80,000sq ft, with the first high-speed casemaker and semi-automatic die cutter installed.

1999

A new Vega Maxi 225 gluer is installed

February 1999 sees the installation of a new Vega Maxi 225 gluer at the Newmarket site.

2000

Caps Cases patents the Klikstor archive box design

A notable step forward in product innovation and archive packaging capability.

2002

Quality system upgraded to BS EN ISO 9001:2000

The business strengthens its systems and standards as it continues to scale.

2006

3-colour casemaker purchased

Sales move beyond £10 million, with improved capability for high-quality printed cases and point of sale displays.

2008

Investment continues in print and die-cutting

A 3-colour stand-alone print machine and rotary die cutter are added to the production line.

2009

A third multi-point gluer is installed

Caps becomes the largest supplier of large format crash-lock or pop-up boxes in the UK.

2012

Quality system upgrades continue

Further improvements enable FSC chain of custody packaging, ISO accreditation and Sedex membership.

2015

3-colour casemaker installed at Baillieston

The Baillieston site gains further print and production capability.

2016

Digital printer and Zund high-speed CAD installed

Investment exceeds £1.3 million, strengthening digital print and design capability.

2017

Annual sales reach £20 million

Caps now employs 200 full-time staff, serves over 1,200 active customers and extends the Newmarket site by 40%.

2018

New high-speed die cutter and 5-colour casemaker installed

A further £2 million investment expands output and print capability.

2019

High-speed finger lift tape applicator installed

The Newmarket site adds further specialist finishing capability.

2020

Materials handling line is introduced

A pallet line is designed and installed to support the high-speed casemakers.

2021

Duplex machine installed at Newmarket

Caps can now produce 2-sided printed die-cut packaging in a single pass.

2021

Annual sales reach £30 million

The business continues to scale with stronger turnover and wider production capability.

2022

World’s first Nozomi 14000 LED line starts up at Caps Newmarket

A major step forward in digital print capability at the Newmarket site.

2022

Caps achieves Investors in People accreditation

The business gains formal recognition for its ongoing investment in people.

2022

JS Printer 924 casemaker is installed in Baillieston

Further equipment investment expands capability at the Baillieston site.

2023

Design & Display Innovation Centre opens

The new Specialist Design & Fulfilment Centre marks another step in creative, structural and fulfilment capability.

Take a look
behind the boxes

Join our Managing Director, Trevor Bissett, for a tour of our modern factory, where you’ll see our advanced technology and highly trained team behind the high-quality packaging we deliver.

Recent Caps Cases News

Explore the latest Caps Cases updates, from packaging innovation and sustainability news to customer stories and team highlights.

1 min read

Packaging Innovations & Empack 2025

38
1 min read

Carbon Neutral Approved

47
2 min read

EPR Case Study – Right-Sizing for a Leading UK Retailer

56
2 min read

Promotion Alert!

36